Hartzell Propeller president JJ Frigge expressed enthusiasm about the acquisition, emphasizing its potential to enhance propeller development capabilities. “The acquisition allows Hartzell to further expand WhirlWind’s rapid propeller development capabilities for the design, tooling, and manufacturing of advanced carbon composite propellers,” Frigge stated.

Hartzell plans to maintain the WhirlWind brand and its product offerings, demonstrating a commitment to continuity and innovation within the sector. Jim Rust, former president of WhirlWind Propellers, will continue his service with Hartzell, leveraging his technological expertise in rapid prototyping composite propeller systems. Rust expressed his excitement about joining the Hartzell team, stating, “I am excited to be part of the Hartzell Propeller team and eager to see the WhirlWind brand continue to thrive under Hartzell’s leadership.”

The acquisition signals a strategic move by Hartzell to broaden its product portfolio and strengthen its position in the aviation market, particularly in the growing light-sport aircraft segment.

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The company is reaffirming its commitment to backcountry aviation enthusiasts by extending a $1,000 discount on new Hartzell backcountry aircraft propellers to RAF supporters throughout 2024. This marks the fourth consecutive year of this exclusive offer, showcasing the company’s dedication to fostering adventure in flight and preservation of our precious wilderness airstrips.

• READ MORE: Hartzell Engine Tech Acquires Kelly Aero in Ignition Systems Deal

President JJ Frigge said in a release, “We are pleased to be able, once again, to extend this special offer to RAF supporters. In addition to providing these $1,000 discounts on backcountry props, we will contribute $250 directly to the RAF for each propeller sold as a result of this special offer. This is an example of our continuing support for the adventure of flight, and the RAF’s mission to preserve aviation access to the backcountry.”

RAF chairman John McKenna emphasized the significance of this ongoing partnership, saying, “Once again, we are very appreciative of Hartzell’s continued support of the RAF. This relationship is special, and it is a genuine benefit to RAF supporters and a real incentive to becoming a new RAF supporter.”

According to the release, the Hartzell backcountry propellers eligible for the discount include:

• The Voyager—A three-blade aluminum scimitar optimized for the Cessna 180, 182, 185, and 206 models powered by certain Continental 470 engines, and Continental 520 and 550 engines under a recent STC.
• The Pathfinder—A three-blade “Raptor” carbon fiber composite available for the Cubcrafters XCub and Carbon Cub FX, as well as the Glasair Sportsman, American Legend, and several other experimental aircraft.
• The Trailblazer—A two-blade or three-blade carbon fiber composite prop available for various aircraft from American Champion, American Legend, Aviat, Avipro, Cubcrafters, Glasair, Maule, and several other experimental aircraft.

These propellers are designed to maximize performance for backcountry operations, including shorter takeoff rolls and better climb rates.

Founded by a group of pilots 20 years ago, the RAF is dedicated to preserving and improving existing airstrips and creating new public-use recreational airstrips throughout the United States. The nonprofit addresses the national concern about recreational airstrip closure and unifies pilots in protecting public aviation access to areas with recreational opportunities. For each of the sales falling under this deal, Hartzell will donate $250 to the RAF.

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President Keith Bagley expressed the company’s excitement about this strategic move, stating, “With this acquisition, Hartzell Engine Tech is excited to add manufacturing capabilities for aircraft ignition products to our existing lines of engineered, firewall forward, engine accessories.” He extended his appreciation to Jeffrey Kelly, his family, and Neil Clark for their stewardship of a product line that aligns seamlessly with Hartzell Aviation’s ‘Built on Honor’ philosophy.

• READ MORE: Four-Blade Hartzell For The Caravan

The acquired products will soon undergo rebranding as PowerUp Ignition Systems, with the process set to commence in early 2024 after a thorough technical evaluation and the receipt of PMA approval. PowerUp Ignition Systems will become a cornerstone in Hartzell Engine Tech’s product portfolio, joining other esteemed brands such as Janitrol Aero, Fuelcraft, Plane-Power, Sky-Tec, and AeroForce Turbocharger Systems.

Hartzell Engine Tech plans to incorporate the production of PowerUp Ignition Systems within its main Montgomery, Alabama, manufacturing facility. The acquisition is expected to boost total employment by about 40 employees.

Kelly Aero’s former Montgomery facility will play a crucial role in expanding the capacity of Hartzell Engine Tech’s existing machine shop. The customer-direct magneto service work resulting from this acquisition will be handled at Quality Aircraft Accessories, Hartzell Engine Tech’s sister company with locations in Tulsa, Oklahoma, and Fort Lauderdale, Florida.

About Hartzell

With roots tracing back to 1917 when Hartzell Propeller was established in Piqua, Ohio, Hartzell Aviation has evolved to become a comprehensive aviation family. In addition to propellers, the company’s product line now includes firewall forward engine technology, piston engine preheat and de-icing systems, cabin heating solutions, aircraft batteries, and avionics. The recent acquisition of Kelly Aero adds another layer to Hartzell’s commitment to excellence and innovation in aviation.

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