If the paint on your airplane is duller than a roomful of mathematicians, then maybe it’s time to think about getting some new feathers for your bird with a professional paint job to restore your aircraft to its, as Bruce Springsteen once sang, glory days.

So as not to let it pass you by, let’s look at what it really takes to make the right decision to repaint your airplane. While it will help to have a few zeros to the left of the decimal point in your checking account, there are some other considerations other than cost that you need to keep in mind as you decide about getting your bird repainted.

First, does your aircraft need a new paint job, or will a professional detail restore the lost luster? That may be a question for a specialist to determine—but certainly worth investigating, as a pro detail will cost much less than a full repaint. Generally speaking, if there is enough base paint available, which can be determined by a paint thickness measurement test tool, then paint correction by way of detailing and refinishing can be a viable alternative. (See Detailing Your Plane.)

However, while detailing can remove visible and hidden contaminants from the exterior finish, there will be some circumstances where you may need to consider a full repaint. This will commonly be the case for those aircraft that have spent their entire decades in the hot South or Southwest sun, as they may not have enough base paint available for detailing.

While you may have considered vinyl wraps or decals as a viable, lower-cost option to repainting, vinyl wraps do not mix well on aircraft. The manufacturer may limit where vinyl can be placed on composite aircraft so that it does not interfere with critical safety components, such as the Cirrus Airframe Parachute System (CAPS)deployment area on Cirrus aircraft.

In addition, the inherent characteristic of vinyl is that of a static generator. Any large area on an aircraft (think wings) that generates copious amounts of static electricity with a vinyl wrap will potentially create havoc with avionics and navigation equipment. It is simply not a viable alternative other than utilizing vinyl for some pinstriping on the fuselage or for the registration numbers (which would allow for an easy N-number change, if needed).

And for those considering vinyl for your aluminum-skinned aircraft like Cessnas or Pipers, you may also want to reconsider that option. Vinyl wraps on aircraft with rivets will make for a near-impossible task to create a smooth, shiny, clean finish. If you have ever attempted to hang wallpaper or “contact paper,” you fully understand that challenge. Therefore, for owners who might like to modernize the paint scheme or want to restore their old bird’s luster and shine, a repaint is likely the best option.

But as Captain Obvious would state, the general aviation fleet is aging, and, likely, your plane is too, unless your aircraft has undergone a recent refinish or repaint. When looking at your airplane, if it seems as faded as a view through cataracts, milky with vague wisps of misty strands, then it’s probably time to start the repaint process.

So, let’s look at the fine points of aircraft repainting and see if you can restore the shine you once had and return your bragging rights to the tarmac with fresh paint. 

Whether a conventional aluminum airframe or one of the composites, having your bird repainted starts with assessing several factors. According to Ross Robillard from Midwest Aircraft Refinishing in Hibbing, Minnesota, paint not only covers the aircraft, it also protects it. A tired, weathered exterior simply does not preserve the airplane as well as a fresh coat of paint. In addition to looking great, new paint also will protect the integrity of the airframe better. And what better time to design an updated paint scheme that will instantly transform your tired, old aircraft into one that would be difficult to discern from new? It’s basically a face-lift for your airplane.

When calling around paint shops specializing in aircraft repainting, one thing to consider is how long it will take to get yours scheduled. While you may think a short lead time would be a positive indicator, that may not necessarily be true.

Jaime Steel, who has operated an aircraft paint shop at Steel Aviation in Phillipsburg, Ohio, for many years, told Plane & Pilot that she is now scheduling well into 2025 for complete repaints. Since prepping and painting an aircraft represents a tedious, complex process that takes up to six weeks, don’t expect a short lead time for a reservation from any reputable shop.

Also, most industry experts agree that prospective customers should ask about the type of paint booth the shop uses. Most recommend avoiding downdraft paint booths, as those tend to stir up more dust and dirt while painting compared to the cross-flow types that generate minimal contaminants, especially when used with radiant heat.

It also goes without saying that you want an experienced technician to prep and paint, as well as a shop specializing in the type of aircraft you own. There is a dramatic difference when preparing and painting an aluminum-skinned bird compared to a composite aircraft. In fact, the prep time for an aluminum aircraft takes far longer since all the existing paint needs to be stripped off, along with any sheet metal or fiberglass repair, before painting. Any corrosion also needs to be mitigated prior to painting. Even composite aircraft, such as a Cirrus, have aluminum flight controls, so careful consideration is required to remove any corrosion during the flight control painting process. Since composite aircraft can’t utilize the harsh chemicals of a paint stripper, which would damage the resin in the fiberglass skin, the existing paint will require sanding in a tedious process utilizing 4-inch sanding blocks. Because of this it can be argued that the technician’s skill in prepping a composite airplane requires more finesse than the chemical stripping of an aluminum aircraft. In either case, the labor to design, prepare, paint, and complete the project will roughly take the same amount of effort in labor hours, no matter if it’s an aircraft of aluminum or composite construction.

• READ MORE: Upgrade Your Plane!

Whether your choice of paint shop uses an in-house designer or enlists the services of a third-party graphic design company to assist in your new color scheme, the fun begins once your aircraft is scheduled on the calendar and your deposit is made to begin the repaint journey.

Most design studios, such as Maverick Aircraft Design in Bandera, Texas, will start the process with a conversation to determine if you have anything in mind for your updated paint scheme. You may have seen an aircraft with a complex, unique scheme that sent you into the stratosphere. Or perhaps you want a simple, updated, and fresh design to accompany your new paint. Do you want something more linear, curved, or straight-edged? Or maybe you are like many of us and couldn’t design a stick figure if your life depended on it. Don’t despair. Your graphic designer will develop multiple variations based on the aircraft type, expertise, and information provided.

A discussion will ensue that goes over the base covering, colors, and any limitations for what’s approved by the aircraft manufacturer. Most notably, composite aircraft must have approved paints and colors for the wings and fuselage, and tolerant measurements for painting behind the cowl owing to the bond seams of the composite material. Needless to say, this is not your dad’s paint job on his 1963 Chevy.

Cirrus and other composite aircraft manufacturers do not recommend finishing the project with a ceramic coating, as it may cause a buildup of static electricity in flight that could cause avionics and communications issues.

To avoid disappointment, the designer will provide you with a rendering of what the airplane will look like once completed before any work begins. In fact, most professional renderings will be spot on, not only on the design itself but the color schemes that will be utilized, again based on your desires. Oh, the luxury of modern technology.

Moreover, most aircraft owners have at least 90 days to rework the design and approve the final rendering before the painting commences. Whether the design studio is in-house or outsourced, this timeline is generally an industry standard practice.

The cost of admission? You can expect an estimated price from a reputable aircraft paint shop from start to finish (assuming no sheet metal or fiberglass work) on most single-engine piston, four-place aircraft to be in the mid-$30,000s for a basic but nice repaint job.

More complex paint schemes and larger aircraft will likely increase your investment up to the $50,000 range. Your mileage may vary.

However, considering this investment will provide benefits for years to come, including better protection of your airframe, higher resale value, along with a potential slight increase in cruise speed of 2 knots or so (hey, every knot counts), and, last but not least, bragging rights for having a bird on the ramp that elicits oohs and aahs—well, that’s priceless. Isn’t it time to give that FBO cat something to purr about?

Editor’s Note: This story originally appeared in the October 2023 issue of Plane & Pilot magazine. 

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Rethought from the inside out, the G7 series—including the SR20, SR22, and SR22T—takes cues from the Vision Jet to simplify operation while incorporating added safety and luxury features. All three 2024 models have completed the FAA type certification process and are ready for delivery.

We took an exclusive first series of flights with the striking new G7 in the SR22 version in early December for a We Fly pilot report that will debut in FLYING’s Issue 945/February 2024, reaching subscribers later this month. Till then, we can share a few key details. Further reporting will follow in an upcoming issue of Plane & Pilot.

Central to the updates is the reimagined Perspective Touch+ integrated flight deck with 12- or 14-inch high-resolution displays, and twin GTC touchscreen controllers, to mimic the functionality and redundancy available in the Vision Jet SF50–and the ease of using a smartphone. Engine start has transformed into a push-button interface, preserving the ability to check mags and set mixture while making the process feel similar to that of the SF50. The updated automated flight control system (AFCS) incorporates smart servos and includes an optional yaw damper. 

Updated synoptic pages and streamlined checklists aid the pilot in monitoring both systems and procedures throughout all phases of flight. And the Cirrus IQ app gives the pilot remote viewing and control of certain aircraft functions. Cirrus Global Connect delivers worldwide text messaging, telephone service, and global weather.

It’s telling that Cirrus Aircraft looked up the model line to its Vision Jet to drive out complexity from its core single-engine pistons, sending its engineers on a journey to find ways to make the SRs as straightforward to operate as the jet. While that sounds like a contradiction, perhaps, pilots have opined about the complexity involved in stepping down from a light jet back into the high-performance piston world.  

To this end, Cirrus has introduced a new shallower menu structure in the touchscreen controllers, along with a scroll wheel for turning through the CAS-linked, on-screen checklists smoothly. Still on the ground, Taxiway Routing and a contextualized 3D Safe Taxi guide the pilot around complex airport layouts, decluttering and slewing the PFD imagery to match the airplane’s speed and position on the airport. In the air, the automatic fuel selection system automatically switches between fuel tanks every 5 gallons.

Additional Safety Features

Pilots will also find an improved flight control, incorporating a stick shaker function to piggyback on the other envelope protection features in the Perspective+ series, for enhanced low-speed situational awareness. Both the left and right controls vibrate to warn of an approaching stall condition.


Another new addition to envelope protection is flap airspeed protection. The system monitors airspeed to protect the pilot from accidentally deploying or retracting flaps when the aircraft is traveling too fast or too slow for the given flap configuration change. 

A Stylish and Functional New Interior

In addition to the magic up front, Cirrus also rethought the interior, taking a page from current luxury vehicles to incorporate a host of new features, including redesigned interior panels, dimmable task lights, and ambient accent lighting. 

More rugged cup holders, more pockets, and two center console compartments efficiently store your smartphone and other key things for better cockpit organization and accessibility. Powered headset jacks and lighted high-power USB-C outlets come positioned within easy reach of each seat. 


First SR20 G7 Customer

While only one new TRAC20 (SR20) G7 has been built, it’s already wearing its school colors—those of Western Michigan University College of Aviation in Battle Creek. The Broncos are longtime Cirrus flight training operators and will incorporate the new models into their aviation degree programs. The school will take delivery in the first quarter for integration into the flightline.

Pilots across the board can opt into several training options for the new Cirrus line, including the OEM’s recently released Private Pilot Program—taking a prospective pilot from first flight to certification in their new airplane.

“Our mission is to increase participation in aviation, so more people can benefit from the freedom, productivity, and joy it provides,” said Zean Nielsen, CEO of Cirrus Aircraft. “We have also developed a comprehensive ecosystem, providing global sales, flight training, maintenance, and support to ensure our owners have a seamless ownership experience. Our aircraft are truly designed with people in mind, and the new SR Series G7 is a testament to that philosophy. Our team and our aircraft provide a clear path to enter and advance within the personal aviation community by learning to fly and eventually transition to the Vision Jet with ease.” 

The post Cirrus Unveils the G7 Editions of the SR20, SR22, and SR22T appeared first on Plane & Pilot Magazine.

A variety of subjects were discussed, including the emerging issues associated with the new glass cockpits, aeronautical decision making, and the proper use of the then-new Cirrus Airframe Parachute System (CAPS), and on a lighter note, the apparent inability of any of the participants to win a single dime on the slot machines. It was a great pilot-to-pilot event focused on flight safety. However, the most surprising takeaway was the uniform opinion of this group of owner pilots that they were experiencing various symptoms of mild hypoxia, even at altitudes below the FAA-mandated 12,500-foot supplemental oxygen requirement.

So, what changed?

The difference was the SR22’s ability to climb quickly to the cool, smooth air above 10,000 feet, especially out west where the IFR minimum en route altitudes often begin there, or even higher. The pilots’ previous experience in a variety of fixed-gear singles that cruised at lower altitudes had not prepared them for three-hour cruise legs at 12,000 feet. They reported a variety of effects including fatigue, dehydration, and just feeling a bit less focused. Attempting to understand the phenomenon, most of these dedicated pilots had purchased the finger-mounted pulse oximeters that were becoming available at the time. These safety-conscious pilots were adapting to a new situation by attempting to understand it.

So, let’s do the same by reviewing the basics.

What Are the Basic Requirements?

In our private pilot ground school, we learned that according to FAR 91.211, supplemental oxygen is required for pilots when the cabin altitude is above 12,500 feet, and up to 14,000 feet, for more than 30 minutes. Next, if Santa Claus dropped a turbocharger in your stocking this past year, flight above 14,000 feet requires the entire flight crew to use supplemental oxygen. Above 15,000 feet, everyone on board the bird receives it (the crew must use it at all times, and it must be made available to passengers). So, is it legal to fly all day long at 12,000 feet—4,000 feet above the cabin altitude of most jet airliners—all day long without supplemental oxygen? The answer is yes. Is that important?

• READ MORE: Plane Facts: Altitude

The Effects of Altitude on Our Bodies

If you watch NASCAR racing on TV, every so often, one of the top drivers will lose control, hit the wall hard and earn a trip to the infield care center. When asked what caused the accident by the TV announcer, the driver might say that they “just ran out of talent.”

Luckily, unlike race drivers who live on the edge, pilots tend to fly right down the middle of the envelope. However, just as race drivers put in endless laps to hone their skills, pilots should have the same attitude about proficiency. As the saying goes, practice makes perfect, or if not perfect, then at least safer and more effective.

When it comes to building and maintaining proficiency, the pandemic has thrown a major-league-level curve ball our way. While general aviation has remained available during the last couple difficult years, flying hours have been down, cross-country travel limited and intentional practice may have suffered. Now is a great time to find the local CFI and brush up on those crosswind landings, instrument approach procedures and navigation in busy terminal airspace. Currency does not always equal competency, so most of us could use the practice—and besides, your local CFI could use the business!

Normalization of Deviance

These three little words are some of the most dangerous in aviation. Simply put, if a pilot cuts corners by intentionally deviating from accepted procedure and then repeats this often enough, it soon becomes the new standard. Substandard or even illegal procedures that are repeated become the norm eventually.

The VFR pilot who flies into the clouds while scud running has probably slipped between the mountain ridges and the cloud bases several times before and gotten away with it. Pilots with poor checklist discipline are prime candidates for the dreaded gear-up landing, among other errors.
Our friends in the military and the airlines are scrupulous about aircraft airworthiness, checklist discipline and following established procedures. However, many more general aviation accident reports than we would like to admit are replete with out-of-license airplanes, non-current pilots and checklist or procedural errors.

While these aren’t always the primary cause of the accident, each indicates a general lack of discipline that can lead to something worse. Normalization of deviance is the most subtle of the hazards we face. It is an attitude that develops over time and then turns around to bite us when we are least prepared.

Experience Begets Judgment/Experience Results from Poor Judgments

So, what should we think about all of this? If we are honest, we can all remember times when we made a poor decision and relied upon a bit of luck to safely complete a flight. Each of us may have a few bad habits that we have been meaning to get rid of. And once or twice, we may have come close to running out of talent but lived to tell the tale.

Hopefully, these minor excursions into the danger zone have been learning experiences and make us stronger. The moral of this story is that pilots are simply human beings. As such, the decisions we make can be influenced by the presence and actions of others, our past experiences and our own personality traits, good and bad. Managing risk is often about facing these challenges and responding in a mature, thoughtful and well-practiced manner.

• READ MORE: Deadly Attitudes: Know How To Spot Risky Thinking

So, the next time you go to the local airshow, take time to consider how the successful airshow pilots prepare for and fly their routines. The non-aviation-savvy public thinks of them as daredevils, but we know better. Before each flight, they consider the weather, the crowd line and airport layout and then mentally rehearse their performance.

The maneuvers, which look daring and dangerous to the crowd, have been practiced hundreds of times and the video reviewed after each flight. And these professionals are never afraid to call off a flight if the conditions are less than predetermined minimums. Each one of these talented folks demonstrates risk management at its best. Fly safe. 

Editor’s note: This story originally appeared in the July 2023 issue of Plane & Pilot magazine.

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